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- Production Optimization.
- Identify/Reduce Bottlenecks and Constraints.
- Labor Allocation and Optimization.
- Capacity Analysis, and Line Balancing/Kanban.
- Inventory Management & Reduction.
- LEAN Six Sigma Implementation.
- Production Schedule Optimization/Adherence.
- Facility Layout and Design.
Improve Manufacturing Operations with Simcad Pro  Patented Dynamic Simulation
- Automatic Bottleneck identification including detailed reporting on constraints and contributing factors.
- Analyze the effect of changing equipment and new technologies including automation.
- Integrated costing analysis, scenario analysis, and dynamic KPI / Metric reporting tools.
- Identify optimal manpower levels and the impact on operational efficiency.
- Analyze the impact of shifting schedules and cross training employees.
- Define detailed shifts, including holiday schedules, planned and unplanned breaks, vacations, and sick days.
- Automatic Schedule Generation and optimization.
- Proactive forecasting and dynamic production scheduling.
- Optimize Efficiency. Schedule comparison and deviation analysis.
- Capacity Analysis – Identify current capacity and constraints, plan for increased demand.
- Growth Projection - Integrated scenario analysis provides graphical comparison among different implementation plans based on expected growth trends.
- Automatically generated dynamic value stream mapping and detailed lean analysis.
- Integrated LEAN/TQM/Six Sigma Tools including Dynamic Value Stream Mapping provides kanban sizing, reorder triggers, line balancing, inventory optimization, safety stock levels and more.
- Load leveling, Kaizan effects, and kanban optimization
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Case Study / White Paper
-- The different capabilities and advantages of Simcad Pro
’s patented dynamic simulation software for Manpower Optimization and Cost Reduction.
- 3D Dynamic Manufacturing Simulation Demo Videos.
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