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Lean
Manufacturing
Jostens, Inc.
Jostens has
chosen CreateASoft's products and service in
order to help improve the production of their
seven plant operations. CreateASoft has worked
frequently with Jostens on several projects
involving customized simulation models.
Kilgore Flares
In an ongoing effort to improve the efficiency
of the complex conveyor implementation, Kilgore
Flares is using to mode processes in which
materials are mixed, conveyed and formed. Mean
time between failures, downtime, recovery time,
and resource allocation are being analyzed.
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Lean Healthcare
Baxter Corp. Baxter’s Fenwal
Division project involved the development of a
model that simulates flows in modified blood
processing and collection. The model pointed out
the different capacities and operation
strategies to minimize handling and increase
efficiency. Multiple scenarios were developed
along with detailed comparisons among them.
Florida Hospital In order to improve the
internal bed allocation, and improve the
response of the Emergency room, Florida Hospital
in Orlando used Simcad Pro to model the all
processes related to bed allocation, bed
availability, cleaning crew availability, ER
arrival rate, and outpatient arrivals for both
surgical and non-surgical procedures.
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Lean Banking
ABN Amro Bank/LaSalle Bank
Bill collection division of ABN Amro
receives in excess of 4,000 mail pieces an
hour that need to be sorted and processed
effectively. Due to the labor-intensive
aspect of the operation, ABN Amro worked
with CreateASoft to develop simulation
models that show efficiency problems in the
existing operation. The project also
involved the submission of solution
scenarios to increase efficiency and reduce
delays.
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Logistics
Bechtel-SAIC Simcad Pro is
being used as the core simulation tool for
the department of energy - radioactive waste
management- to model resources and resource
availability as a constraint of the overall
logistics and planning. In addition,
contingency planning and cost analysis is
also performed.
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Capacity Planning
Tropicana distribution
Tropicana distribution centers run a number
of automated stacking robots that handle
juice boxes in a large refrigerated
warehouse. A detailed model was built to
detect deficiencies in the conveyor-to-robot
interface, which caused the line to run at
slower speeds. Modifications to the behavior
increased the capacity to near 90%
efficiency.
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Assembly Line Simulation
Cox AutomationAs part of
the bidding process to acquire new business,
simulation experts at CreateASoft worked
with Cox Automation to provide a model for a
multi-million dollar project. The model
included multiple scenarios that can be
dynamically modified during the
presentation, hence allowing for an
interactive discussion on the optimum
quantity of equipment needed to achieve the
performance required.
ATI SystemsA leader in factory
automation uses Simcad Pro to demonstrate
solution feasibility of a new conveyor line
implementation for a major automotive
manufacturer. Total value of this project
(we now have the contract and purchase
order) will exceed $1.8 million.
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Robotics Modeling/Simulation
Calvary Automation Calvary
Automation is using Simcad Pro to model and
validate the operations of multiple robot
implementation and their interaction with an
active conveyor system. An elaborate logic
is implemented to allow robot bypass in case
of failure. Multiple reject rates and
efficiencies were also simulated.
Rumble Automation With the
advances of robotic technologies, automation
companies are relying on robots more than
ever to improve manufacturing line in the
automotive industry. Rumble Automation
actively implements multiple robot systems
that collectively exchange and implement
welding operations on large automotive
components. Simcad Pro plays a key role in
design validation and design presentation.
With the advances of Robotic
technologies, automation companies are
relying on robots more than ever to improve
manufacturing line in the automotive
industry. Rumble Automation actively
implements multiple robot systems that
collectively exchange and implement welding
operations on large automotive components.
SimCad Pro plays a key role in design
validation, and design presentation.

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