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Warehouse Digital Twin Powered by AI Digital Twin Studio® creates a virtual replica of the Live Warehouse including racking, picking, automation, staging, receiving, put-away and replenishment.

Total Warehouse Visibility

Digital Twin Studio® provides real-time warehouse monitoring in 2D, 3D, and VR.

View the live warehouse with info on pickers, automated vehicles, and product flow.


Warehouse Digital Twin


Patented Data Integration

Digital Twin Studio® connects directly to your WMS. From there, your model loads actual data sets to represent your warehouse with 99.9% accuracy.

Patented Data integration

Gain Efficiency in Real-Time

AI performs predictive analytics on-the-fly. Digital Twin Studio® then presents solutions to increase efficiency that can be implemented instantly.

Pick Paths



Cost per SKU



Proactive, Hands-Off Warehouse Management

Digital Twin models automate historical
analysis, improve current operations, and can
help plan for future expansion, all in real-time.


Warehouse Digital Twin using Digital Twin Studio® represents a virtual replica of the live warehouse operation including racking, picking, automation, staging, receiving, put-away and replenishment. The Digital Twin contains all of the constraints of the actual warehouse, and behaves similarly to the live operation.

A Data-Driven Warehouse Digital Twin takes the implementation to the next level by allowing the Digital Twin to load actual data sets from the WMS / WES / SAP and perform predictive analytics on the warehouse operation. A Data-Driven Digital Twin automates the analysis of historical performance, improve current operation and better plan for expansion and future operations, in real-time.


Benefits of Data-Driven Digital Twin for Warehouse

  • Increase Warehouse Efficiency
  • Conveyance Design and Optimization
  • Material Handling Optimization and Fleet Sizing
  • ASRS, AGV and STV Capacity Planning
  • Facility Layout & Design
  • Distribution Center Network Analysis
  • Congestion Analysis and Reduction
  • Automation Validation and Design
  • Human and Automated Equipment Interaction
  • Capacity Planning & Scheduling


Digital Twin Studio®, includes a set of tools to allow you to accurately model the Digital Twin, visualize the actual warehouse in real-time, optimize and schedule based on current constraints. The warehouse digital twin convers all aspects of the warehouse from receiving to shipping. Using a patented multi-threaded optimization and AI engine, Digital Twin Studio® is the tool you need for real-time analysis, optimization, and visual representation.

Digital Twin Studio® provides

  • Direct connectivity to WMS / WCS / SAP systems
  • Built in features to model, analyze and optimize, in Real-Time, all aspects of the warehouse including picking, storage media and slotting
  • Fully interactive, Low-Code dashboarding and reporting environment
  • Accurate Digital Twin Modeling with 99.9% accuracy
  • Built in Value Stream Mapping and Lean Analysis

Digital Twin Studio® ROI

  • Eliminate multiple staging areas, Reduce the time to receive and rack incoming inventory
  • Improved replenishment schedules to eliminate “wait” on the pick line. Reduce delays in the checking area
  • Identify required labor requirements and analyze the potential benefits to existing automation technology
  • Test and validate automation investments
  • Identify, analyze, and mitigate the constraints imposed by potential slotting strategies
  • Impact on the physical facility: Expand and change the layout or optimize the layout of a new facility

Heat Map & Congestion Analysis

  • Import locations, SKUs, and constraints
  • Applies to new and existing warehouses
  • Slot based on velocity, congestion, weight, dimensions and more
  • Prioritize your location by strike zones, preferred pick locations, and elevation constraints
  • Organize by product type, category or manufacturer
  • Generate optimized Re-slotting movement sequences and Work Instructions


I would like to learn more about Digital Twin Studio® and Real-Time Predictive Analytics.

Package Options

Choose your Warehouse Digital Twin Implementation

Price is per license per month. One license per facility.
Ongoing support is included with any active subscription.

Digital Twin Studio - Created by CreateASoft

Digital Twin Studio® Tracker


  • Live Facility View in 2D, 3D, & VR
  • Hourly Event Replay
  • Direct Connection to Live Data:
  • Call for Price

Digital Twin Studio® Analyzer

Digital Twin Studio® Tracker, plus:

  • Heat Maps
  • Spaghetti Diagrams
  • Congestion Analysis
  • Full Historical Replay with Simulation
  • Call for Price

Digital Twin Studio® Optimization / AI

Digital Twin Studio® Analyzer, plus any combination of the following AI Modules

  • Pick Path Optimization
  • Slotting Optimization
  • Storage Density Optimization
  • Scheduling Optimization
  • Staging Optimization
  • RFID/RTLS live tracking with SmaRTLS®

All Modules include Dynamic Alerts and Notifications

  • Call for Price