Manufacturing Process Simulation

Bottlenecks and constraints analysis

• Automatic Bottleneck identification including detailed reporting on constraints and contributing factors
• Analyze the effect of changing equipment and new technologies including automation
• Integrated costing analysis, scenario analysis, and dynamic KPI/Metric reporting tools

Manpower optimization and cost reduction

• Identify optimal manpower levels and the impact on operational efficiency
• Analyze the impact of shifting schedules and cross training employees
• Define detailed shifts, including holiday schedules, planned and unplanned breaks, vacations, and sick days

Production predictive analytics & scheduling

• Automatic Schedule Generation and optimization
• Proactive forecasting and dynamic production scheduling
• Optimize Efficiency - manufacturing Work-in-Process (WIP) value stream flow Kaizen
• Schedule comparison and deviation analysis

Capacity planning and growth projection

• Capacity Planning - Identify current capacity and constraints, plan for increased demand
• Growth Projection - Integrated scenario analysis provides graphical comparison among different implementation plans based on expected growth trends

Implementing LEAN six sigma

• Automatically generated dynamic value stream mapping and detailed lean analysis
• Integrated LEAN/TQM/Six Sigma Tools including Dynamic Value Stream Mapping provides Kanban sizing, reorder triggers, line balancing, inventory optimization, safety
• stock levels and more
• Load leveling, Kaizen effects, and Kanban optimization