(630) 851-9474

Sales@CreateASoft.com

Manufacturing Process Simulation

Manufacturing Simulation Software

Manufacturing Simulation Software, Simcad Manufacturing Simulator enables users to create a model of all assembly lines, processes, resources and objects to replicate the actual factory. Using the different analysis tools built into Simcad Pro simulation software, users are able to identify bottlenecks and inefficiencies within the production line and devise methods and process flow changes in order to improve the operation.

Why simulate with Simcad Pro® Manufacturing

 
  • Production optimization
  • Identify & reduce bottlenecks and constraints
  • Equipment feasibility and automation
  • Predictive analytics, and scheduling optimization
  • Capacity analysis and growth projection
  • LEAN Six Sigma implementation
  • Facility layout and design
  • WIP inventory management levels

Increase efficiency while minimizing risk using
dynamic simulation with Simcad Pro

Bottlenecks and constraints analysis

  • Automatic Bottleneck identification including detailed reporting on constraints and contributing factors
  • Analyze the effect of changing equipment and new technologies including automation
  • Integrated costing analysis, scenario analysis, and dynamic KPI/Metric reporting tools

Manpower optimization and cost reduction

  • Identify optimal manpower levels and the impact on operational efficiency
  • Analyze the impact of shifting schedules and cross training employees
  • Define detailed shifts, including holiday schedules, planned and unplanned breaks, vacations, and sick days

Production predictive analytics & scheduling

  • Automatic Schedule Generation and optimization
  • Proactive forecasting and dynamic production scheduling
  • Optimize Efficiency
  • Schedule comparison and deviation analysis

Capacity analysis and growth projection

  • Capacity Analysis - Identify current capacity and constraints, plan for increased demand
  • Growth Projection - Integrated scenario analysis provides graphical comparison among different implementation plans based on expected growth trends

Implementing LEAN six sigma

  • Automatically generated dynamic value stream mapping and detailed lean analysis
  • Integrated LEAN/TQM/Six Sigma Tools including Dynamic Value Stream Mapping provides kanban sizing, reorder triggers, line balancing, inventory optimization, safety stock levels and more
  • Load leveling, Kaizan effects, and kanban optimization

 

Simcad Pro: On-The-Fly Dynamic Simulation

Built in Spaghetti diagram generation
built in Spaghetti diagram generation

Value Stream Map with Spaghetti Diagram overlay
lean simulation - value stream map

3D Simulation Visualization
lean simulation - value stream map

 

Our Mission: Provide organizations with the required tools and know-how to ensure competitive advantage and sustainability in an ever-demanding world market.

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Contact Us

If you have any questions please do not hesitate to contact us.

  • Address: 3909 75th St.
    Ste 105, Aurora, IL 60504

  • Phone: (630) 851-9474
    Fax: (630) 566-0756
  • Email: Sales@CreateASoft.com