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Simcad Pro - Process Simulation Software

Manufacturing Simulation

On-The-Fly, Interactive, Dynamic

Manufacturing Simulation: Predictive Simulation Modeling and Analytics

  • Production planning and scheduling.
  • Identify & reduce bottlenecks and constraints.
  • Equipment feasibility and automation.
  • Predictive analytics, and real-time optimization.
  • Capacity planning and growth projection.
  • Kaizen, and LEAN Six Sigma implementation.
  • Facility layout and design.
  • WIP inventory management levels.

Increase manufacturing efficiency using manufacturing simulation software - Simcad Pro

Bottlenecks and constraints analysis

  • Automatic Bottleneck identification including detailed reporting on constraints and contributing factors.
  • Analyze the effect of changing equipment and new technologies including automation.
  • Integrated costing analysis, scenario analysis, and dynamic KPI/Metric reporting tools.

Manpower optimization and cost reduction

  • Identify optimal manpower levels and the impact on operational efficiency.
  • Analyze the impact of shifting schedules and cross training employees.
  • Define detailed shifts, including holiday schedules, planned and unplanned breaks, vacations, and sick days.

Production predictive analytics & scheduling

  • Automatic Schedule Generation and optimization.
  • Proactive forecasting and dynamic production scheduling.
  • Optimize Efficiency.
  • Schedule comparison and deviation analysis.

Capacity planning and growth projection

  • Capacity Planning - Identify current capacity and constraints, plan for increased demand.
  • Growth Projection - Integrated scenario analysis provides graphical comparison among different implementation plans based on expected growth trends.

Implementing LEAN six sigma

  • Automatically generated dynamic value stream mapping and detailed lean analysis.
  • Integrated LEAN/TQM/Six Sigma Tools including Dynamic Value Stream Mapping provides Kanban sizing, reorder triggers, line balancing, inventory optimization, safety stock levels and more.
  • Load leveling, Kaizen effects, and Kanban optimization.

Simcad Pro: On-The-Fly Dynamic Simulation

Built in Spaghetti diagram generation
built in Spaghetti diagram generation

Value Stream Map with Spaghetti Diagram overlay
lean simulation - value stream map

3D Simulation Visualization
lean simulation - value stream map

On-The-Fly Interactive Dynamic Simulation

on-the-fly dynamic simulation software

Achieve an average of 50% reduction in model turn-around time with On-The-Fly Interactive Dynamic Simulation.



Our Mission: Provide organizations with the required tools and know-how to ensure competitive advantage and sustainability in an ever-demanding world market.

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