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Process Simulation Software

Process Modeling and Simulation - Virtual Reality & Physics Enabled

A Patented simulation modeling environment delivers unmatched ease of use & real time optimization

Modify the model during the simulation run, analyze the impact of constraint changes without the need to stop/restart the simulation.

 

Applications of process simulation with Simcad®

  • Assembly Line Balancing and Load Leveling
  • Capacity Planning & Scheduling
  • Production Planning and Inventory Control
  • Forecasting, Process Engineering
  • Facility Layout and Design
  • Inventory Management
  • Automation Systems Validation
  • Resource and Manpower Allocation
  • Transportation Management and Optimization
  • Supply Chain Management
  • Quality Management, Impact and 6 Sigma Analysis
  • Just-in-Time and Kanban Sizing
  • Cellular Manufacturing, One Piece Flow Manufacturing

Advantages and Capabilities of Simcad® Process Simulation

  • Enhanced 64-bit multi-threaded engine with improved speed - Unlimited model size, Unlimited Data
  • Fully functional Physics engine for more detailed material movement analysis and design
  • Add, modify, and remove discrete event constraints and discrete event definitions
  • Modify discrete event simulation model flows, speeds and capacities - On the fly, while the simulation is running
  • Add and modify discrete event process and inter-process connections
  • Add and modify custom KPI dashboards
  • Analyze the discrete event model flow with live resource, process, and object monitoring
  • Support for Virtual Reality interfaces - View and Modify 3D models in VR. Full Simulation and Animation capability in VR mode

Graphical Model Flow and Constraints

Graphical Model Flow and Constraints in simulation

On-The-Fly User Interaction

On-The-Fly User Interaction in simulation

SimData® Input Time and Motion Studies

Input Time Studies

Digital Twin Studio® - Replay with Simulation

Digital Twin Studio - Replay with Simulation

Constraint Variability Real-Time Connectivity

Constraint Variability Real-Time Connectivity in simulation

Constraint Variability

Constraint Variability in simulation
process simulation software

Next Generation Predictive Analytics and Dynamic Simulation,

Simcad®, process simulation software offers an intuitive and interactive 3D simulation environment to improve, optimize and visualize process flow systems. Simcad® enables users to plan, optimize, and re-arrange processes and procedures while optimizing layouts, facility improvement, automation and schedules. Simcad® integrates with live and historical data to provide the most effective and interactive simulation system on the market today. Applications in multiple industries including manufacturing, automation, logistics, distribution warehouse, food and beverage, services, and more.

Simcad® Process Simulation: Capabilities

Process Simulation

discrete event simualtion

2D and 3D Visualization / Animation

2d/3d Visulization

Dynamic Value Stream Mapping

value stream mapping

Multiple Scenario Analysis

multiple scenario analysis

Custom Reports & Dashboards

custom reports

Scheduling and Gantt Chart

scheduling / gantt chart
 
  • Reporting and Analytics: Real-time metrics dashboards, scenario analysis and comparison, detailed reporting and historical charts.
  • Mathematical Modeling: Design and execute simulation workflows based on custom mathematical formulas.
  • Direct Manipulation: In real-time during the simulation run. Make changes to the model and visualize the effect without starting/stopping the simulation.
  • 3D Modeling: Detailed visualization and animation of the model in 3D. Support for Virtual Reality systems.
  • Graphical Modeling: Graphically build the model using singular model build environment. Define the model in a single view and visualize it in 2D, 3D and Virtual Reality.

2D & 3D Animation

Integrated 2D and 3D visualization engine provides both 2D and 3D visualization with detailed animations.

Includes Custom dashboards, full 3D Animation capability, Auto-scaling from CAD files, collision detection, and support for a large set of 2D and 3D file formats.

  • Library-based customizable icons supporting multiple 2D & 3D file formats
  • Real-time visualization in 2D and 3D with animated 2D and 3D components
  • Automatic creation of animated flows
  • Unlimited nesting of flow layers and elevations
 
 

Real-Time Data and External Connectivity

External Data Systems (Extensive connectivity to most data systems) - Unlimited number of external data connections or applications.

Connect prior to, during, and after the simulation run. Analyze data with the built in scenario manager, or export it to a wide variety of applications.

  • Integrated connectivity tools to most data systems including WMS, ERP, WCS, EMR/EHR, databases and Excel
  • Use actual data to increase model accuracy, support seasonality transition analysis, improve validation, and increase model flexibility
  • Automation capabilities include AGV's, AS/RS, Robots, and other automated equipment

LEAN and Six Sigma Implementation

Multiple Scenario Analysis

Multiple Scenario Analysis

On-Screen Dashboards

On-Screen Dashboards

Custom Fit Distributions

Custom Fit Distributions

Custom Reports

Custom Reports

Integrated Lean Metrics and Value Stream Mapping

With every model built, Simcad® automatically computes and generates the model value stream map and all required lean analysis

Including Spaghetti Diagrams, Swim Lanes, heat maps, efficiency and OEE analysis. Simcad® also provides an extensive list of reporting and analysis tools to further improve the lean analysis environment:

  • Updates to the model constraints are dynamically transferred to the Value Stream Map and analysis
  • Cycle time breakdown showing non-value added time and schedules in a spreadsheet and Gantt chart format
  • Built in Scenario Analyzer tool with full graphing capability, interval analysis, variability and case analysis
  • Automated scenario control generation
  • Analyze and compare model variability
  • Generate data distribution for all tracked parameters
  • Simulation data-reset eliminates the effect of "warm-up" time

Process Simulation Images

Process Simulation Videos

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CONTACT US
  • 3909 75th St. Ste 105,
             Aurora, IL 60504
  • (630) 851-9474
  • (630) 566-0756
ABOUT US

With over 30 years of industry experience, we are proud to support over 3,600 clients worldwide, helping them achieve sustainable competitive advantages through advanced digital twin technology.

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