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Warehouse Simulation

Facility layout & design, Capacity planning & scheduling

Warehouse Simulation Software - Simcad®

Create a digital replica of the warehouse and optimize efficiencies, picking, replenishment, slotting and storage media. Use Simcad® to design a new warehouse, optimize an existing one, or plan for automation and capacity forecast. Connect Simcad® warehouse simulator to existing WMS systems to perform continuous analysis of picking strategies, man power requirements and wave release schedules. Moreover, Simcad® enables you to analyze and validate automation rollout, AGV/STV implementation, and ASRS capacity and capabilities.

 

Simcad® Warehouse

  • Increase warehouse efficiency
  • Conveyance design and optimization
  • Capacity planning & scheduling
  • Material handling optimization and fleet sizing
  • ASRS, AGV and STV capacity planning
  • Facility layout & design
  • Distribution center network analysis
  • Automation validation and design
  • Human and automated equipment interaction

Implement the LEAN distribution warehousing using Simcad® simulation software

Optimizing overall warehouse & DC efficiency

  • Optimize overall warehouse efficiency with on-the-fly dynamic simulation® including integrated bottleneck and constraint identification
  • Reduce labor costs. Maximize existing capital
  • Identify the most efficient layout
  • Manage warehouse and DC variability

Slotting optimization

  • Optimize proposed slotting strategy
  • Identify, analyze, and mitigate the constraints imposed by potential slotting strategies
  • Identify required labor requirements and analyze the potential benefits to existing automation technology

Schedule optimization

  • Optimize and plan for future labor requirements based on demand variability
  • Plan and identify most efficient and cost effective shipment patterns, routes, and schedules
  • Analyze and optimize picking, replenishment, put-away and receiving

Capacity planning

  • Impact on the physical facility: Expand, Change Layout, New Facility
  • Identify impact on labor requirements and equipment requirements
  • Determine Impact, feasibility and risk-benefit analysis of automation equipment

Facility layout & design

  • Identify impact of facility design on overall warehouse efficiency
  • Planning the expansion
  • Minimize travel, conveyor layout, merge optimization
  • Optimize conveyor speed and staging capacity

Connectivity and analysis

  • Identify impact of facility design on overall warehouse efficiency
  • Integrated connectivity to existing technology; WMS, RFID, Barcode, PLC, GPS
  • Predictive analysis, real-time forecasting
  • Historical reporting and trending
  • Analysis based on actual data with variability.
  • Scenario analysis to study variability and Monte Carlo runs

Simulation Videos & Images

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