CreateASoft, Inc - Simulation and Digital Twin software with AI
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Digital Twin Studio® Desktop

The complete Digital Twin modeling, simulation, emulation, and AI Optimization for your desktop

 

Turn Data into DECISIONS

Digital Twin Studio® Desktop lets you model end-to-end operations, emulate your entire software stack, compare and analyze scenarios, unlock cost savings and increase operational efficiency with the help of Regenerative AI and Machine Learning. Applications in every industry including manufacturing, warehousing, supply chain and healthcare.

Digital Twin

Digital Twin Studio® Desktop creates a virtual replica of your operations – from machinery, material handling, automation, assembly, kanbans… to racking, picking, automation, staging, receiving, put-away, replenishment…to resources, shifts, and schedules and beyond. Represents a virtual replica of the actual systems and processes including all of its special constraints, labor, equipment, process flows, batching, changeover and tooling. The Digital Twin performs similarly to the live operation, exhibits the same behavior when subjected to the plant constraints and accounts for both capacity and manpower constraints.

Data-Driven Digital Twin™

Takes the implementation to the next level by allowing the Digital Twin to load actual data sets (Current and Historical) from the active ERP/MRP/SAP and generate both predictive and prescriptive analytics within your operations based on scheduling, maintenance, and constraints. The Data-Driven Digital Twin™ enables you to analyze historical performance, improve current operations, mitigate risk, forecast expansion and optimize future operations.
simulation / emulation

Digital Twin MODELING

Workflows change quickly. Your Digital Twin keeps up.

Patented on-the-fly modeling, a low code/no code interface, and lightning-fast auto-create features let you quickly and easily model complex workflows, layouts, and what-if scenarios in Digital Twin Studio DESKTOP with ease.

 

EMULATION - Take the guesswork out of Systems Rollout

Want to understand the impact of a software upgrade, system change, or new software rollout?

Connect the new system to the digital twin to emulate and analyze every aspect of the integration—before it affects your live environment. Test edge cases, uncover hidden issues, and validate performance to ensure a smooth transition.

Digital Twin Studio Software emulation
Digital Twin Studio Data Connectivity

DATA CONNECTIVITY - Connect to Multiple data systems:

Your Digital Twin works just like your live operation—powered by real data.

Digital Twin Studio Desktop connects seamlessly to multiple systems including SAP, ERP, WMS, EMR, and more. It also integrates with HR platforms, material handling controls, PLCs, IoT devices, RTLS (GPS/RFID), and other software sources.

By consuming data from all these systems, the digital twin delivers a unified, real-time view of your entire operation.

SIMULATION - Distribution and Neural Network based analysis

Support for traditional, stochastic, & distribution based simulation.

Digital Twin Studio® Desktop includes the same dynamic, on-the-fly simulation engine in Simcad for stochastic modeling and distribution-based simulation: perfect for basic analysis and initial optimization without connecting your data.

Digital Twin Studio® Desktop also support AI Based simulation using Neural Network to generate accurate data based on a historical data sets. Neural Network based data generation provides 99% accurate and repeatable data set that closely mimics the real world environment behavior.

Digital Twin Studio Simulation And AI
Digital Twin software with AI in the Bottling Plant

Optimization with AI/ML

Optimize your operation with the power of AI-driven intelligence.

The digital twin’s AI engine learns from historical data to deliver accurate, achievable optimization—no guesswork required. It understands the complexities of your unique environment and uses real data to drive decisions that improve every aspect of your operation.

 

In Addition to all of the Simcad® features, Digital Twin Studio® Desktop includes:

Multiple system connectivity and expanded data sets.

  • Connect the model to multiple external systems and databases
  • Unlimited internal data store
  • Real-Time connectivity and data pull in emulation mode.
  • Dynamic data pull from external systems in emulation and simulation mode
  • Connectivity to RTLS systems through SmaRTLS® module (Sold separately)
  • PLC and IoT Device Connectivity

Internal Module support and customization

  • Easily modify properties across multiple items using modules
  • Simplified module sharing within the item properties
  • Enable module copy and customization
  • Enable module sharing across models
  • Auto-Create features for quick model creation
  • Auto-Build the model using a simple data import
  • Support for E57 file conversion (Beta*)
warehouse digital twin and simulation

 

manufacturing simulation and digital twin
optimization with AI/ML

 

Agent Based Simulation

Expanded support for Agent-based Simulation

Digital Twin Studio® Desktop includes complete collision detection and avoidance logic.

  • All Agent-Based features of Simcad®
  • Preemptive collision detection and mitigation engine
  • Full control over the potential pathing, potential collision and type of avoidance
  • Support for energy consumption models - determine and optimize battery charging
  • Complete collision analysis using collision heat maps and spaghetti diagrams
  • Optimization engine to improve pathing and minimize collision using patented look-ahead engine
  • Built-in Efficiency and utilization analysis
  • Dynamic routing and task assignment allowing agents to switch tasks as needed

Additional Capabilities of Digital Twin Studio® Desktop

Additional Features:

  • Forecast product and equipment lifecycle with predictive analytics
  • Integrated Neural Network Optimizer - Learns from the model, generates faster optimization
  • Expand the model layers into Detailed sub-flows that can be invoked from multiple processes throughout the model
  • Enables Detailed activities expansion and sharing
  • Full support for Labor Standards
  • AI/ML-driven Optimization and Modeling
  • Custom Reporting and Analysis
  • AI/ML-driven modeling module integration
  • Custom External Module creation and customization

Agent Based Simulation

 

Looking for more Information

Digital Twin Studio® bundles the most powerful tools and offerings from CreateASoft: familiar look and feel of Simcad, combining the patented 64-bit multithreaded engine with the latest AI and ML technology.

Talk to our team today

Get more information

Three powerful tools to bring your Digital Twin to life.

Digital Twin Off-Line Modeling & Analysis

Digital Twin Studio® Desktop lets you model your workflows. un-silo your data, and unlock cost savings with AI and Machine Learning.

Digital Twin Studio® Desktop

Real-Time Digital Twin Monitoring and Analysis

Digital Twin Studio® Live enables total visibility with real-time data connectivity, facility monitoring, KPI reporting, and Web-Enabled custom dashboards.

Digital Twin Studio® Live

Real-Time AI-Powered Optimization and Insights

Digital Twin Studio® Intelligence is real-time regenerative AI for your Digital Twin, working around the clock to navigate around disruption.

Digital Twin Studio® Intelligence
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