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Prepare to embark on an exhilarating journey of digital transformation

Accurate and self-adaptive Models, Real-Time visibility, Historical Replay with Predictive Analytics and Machine Learning.

Features of Digital Twin Studio

Features of Digital Twin Studio®


Picture a world where innovation harmonizes seamlessly with your operations, creating a symphony of real-time, actionable data that propels your organization into the future.

Our robust toolset is your key to dynamic optimization and instant insights. It weaves together a tapestry of diverse data systems, from ERP, MRP, WMS, PLC, to IoT devices and more, forging intricate connections and bringing your data to life in vibrant 2D, 3D, and immersive VR landscapes.

But that's just the beginning. Our integrated AI engine takes the lead, continuously learning the intricacies of your operations, and orchestrating real-time predictive analytics and optimizations. It's akin to having a visionary guide for your business, always anticipating the next move.

Moreover, our web interface is not just a window—it's a gateway to a new era of digital transformation. Customized views, dynamic dashboards, real-time work instructions, and alerts that pulse with immediacy are at your fingertips.

With Digital Twin Studio®, you're not merely adapting to change; you're pioneering it.


The 5 Types of Digital Twin Systems



IoT Connectivity

  • Focused on connecting Iot devices
  • Open-source code
  • Limited visualization
  • Maybe looking to develop the home as a "solar/wind power plant" and utilize traditional Power Controls

Table Stakes



Visual Twin:

  • 2D/3D/VR
  • Static or animated based on specific scenario
  • Good for presentations
  • Great Wow Factor




Random Twin:
Simcad® Pro

  • The Visual Twin
  • Randomized Constraints
  • Randomized behavior based on historical or time studies
  • Good for initial assessment and basic forecasting




Data-Driven Twin:
Simcad® Elite

  • The Randomized Twin
  • Runs actual historical data
  • Connects directly to ERP/SAP/WMS
  • Represents the current state of the operation
  • Maintenance, MTBF, OEE, and other factors
  • Real-time operational shadowing

Optimization and Accuracy



Real-Time/ AI/ ML
Digital Twin Studio®

  • The Data-Driven Twin
  • Receives live feedback
  • Provides real-time predictive analytics
  • Provides real-time scheduling, maintenance, and reporting
  • Hands-off mode

Predictive AI



Applications of Digital Twin Studio®

warehouse digital twin

Warehouse Digital Twin

  • Visualize live data from your WMS & RTLS
  • Proactive alerts for delays and congestion
  • Optimize AGV/AMR/ASRS logic in real-time
manufacturing digital twin

Manufacturing Digital Twin

  • Visualize live data from your MRP/ERP & RTLS
  • Proactively manage production schedules, cost per unit, and WIP inventory
  • Optimize future state in real-time
hospital digital twin

Hospital Digital Twin

  • Visualize live data from your EMR and RTLS
  • Monitor schedules and patient flow in real-time
  • Proactive reductions in LOS & LWBS
Application of Digital Twin Studio

Applications of Digital Twin Studio®


Digital Twin Technology


  • The most advanced 64-bit multi-threaded engine - Unlimited model size, Unlimited Data size
  • Live - On-The-Fly model interaction. Add, modify, and remove constraints and definitions before and while the simulation is running
  • Immediate Data-Driven Digital Twin validation
  • Customizable KPI dashboards, with unlimited dashboards and tracking points
  • Live Connectivity to current systems, PLC / ERP / MRP / WMS / WES / SAP and more
  • Full facility visualization in 2D, 3D and Virtual Reality
  • Support for all process flows, discrete, continuous, or both


Digital Twin Manufacturing


Use the Next Generation – Data-Driven Digital TwinPlatform to support your initiative


Our toolset is built using the latest technology with support for Real-Time connectivity, high integrity visualization and the Patented On-The-Fly modeler enabling you to build your Digital Twin in weeks rather than months.

Test before you Invest, analyze before you Automate, and Forecast before you expand. All done either on your local network or through our Digital Twin, secure, cloud environment.


Digital Twin Plant


Using a Data-Driven Digital Twin has many benefits, including:


  • Optimize real-time work instructions for personnel, equipment, and automation
  • Actively control connected equipment
  • Monitor and adhere to scheduling adjustments
  • Identify future states of readiness
  • Accurately predict future inventory requirements


Digital Twin Benefits


I would like to learn more about Digital Twin Studio® and Real-Time Predictive Analytics.


Our Mission: Provide organizations with the required tools and know-how to ensure competitive advantage and sustainability in an ever-demanding world market.

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