WAREHOUSE DIGITAL TWIN

DIGITAL TWIN STUDIO^®

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Total Warehouse Visibility

Digital Twin Studio® provides real-time warehouse monitoring in 2D, 3D, and VR. View the live warehouse with info on pickers, automated vehicles, and product flow.

Warehouse Digital Twin

Digital Twin Studio® creates a virtual replica of the Live Warehouse including racking, picking, automation, staging, receiving, put-away and replenishment. The Digital Twin contains all of the constraints of the actual warehouse, and behaves similarly to the live operation.

Data-Driven Warehouse Digital Twin

takes the implementation to the next level by allowing the Digital Twin to load actual data sets from the WMS / WES / SAP and perform predictive analytics on the warehouse operation. A Data-Driven Digital Twin™ automates the analysis of historical performance, improve current operation and better plan for expansion and future operations, in real-time.

Real-Time Digital Twin

Benefits of Data-Driven Digital Twin

Advantages of a Data-Driven Digital Twin™ for Warehouses:

Boost Warehouse Efficiency - Refine Facility Layout and Design

Optimize Warehouse Layout: Design your warehouse layout to minimize travel time and streamline the flow of goods.
Implement Lean Practices: Adopt lean warehousing principles to eliminate waste and improve processes. This includes reducing unnecessary movements, optimizing inventory levels, and continuously improving workflows.
Use Technology: Incorporate a Warehouse Management System (WMS) to automate and optimize inventory management.
Enhance Inventory Management: Regularly review and update inventory practices to ensure accuracy and reduce stock outs or overstock situations.
Improve Order Picking: Streamline the order picking process by using methods such as batch picking, zone picking, or wave picking.
Train and Empower Employees: Provide regular training to employees on best practices and new technologies.
Monitor Performance Metrics: Track key performance indicators (KPIs) such as order accuracy, inventory turnover, and picking efficiency.

Optimizing Conveyor Design to Reduce Congestion

Strategic Layout Planning: Design the layout to minimize bottlenecks and ensure smooth flow of goods.
Implementing Advanced Technologies: Use automated systems like Automated Guided Vehicles (AGVs) and Autonomous Mobile Robots (AMRs) to streamline material handling and reduce human traffic.
Dynamic Routing Systems: Incorporate dynamic routing algorithms that can adjust paths in real-time based on current congestion levels.
Regular Traffic Analysis: Conduct regular traffic flow analysis to identify and address congestion points.
Efficient Scheduling: Stagger work shifts and schedule deliveries during off-peak hours to avoid congestion.
Employee Training: Train employees on best practices for material handling and traffic management. Empower them to identify and report congestion issues.

Improve Material Handling and Fleet Sizing while Conducting Distribution Center Network Analysis

Create a Digital Twin: Develop a virtual model of your warehouse using digital twin technology. This model should replicate the physical characteristics and behavior of your warehouse, including layout, equipment, and workflows.
Simulate Material Handling Processes: Use the digital twin to simulate various material handling processes. This includes the movement of goods, the interaction between different systems (e.g., conveyors, AGVs), and the flow of materials through the warehouse.
Analyze Fleet Sizing: Determine the optimal size and configuration of your material handling fleet. The digital twin can help you simulate different fleet sizes and configurations to find the most efficient setup for your operations.
Conduct Network Analysis: Use the digital twin to perform a comprehensive analysis of your distribution center network. This includes evaluating the placement of distribution centers, the flow of goods between them, and the overall efficiency of the network.
Optimize Layout and Design: Continuously refine the layout and design of your warehouse based on insights gained from the digital twin.
Implement Real-Time Monitoring: Integrate real-time data from sensors and IoT devices into the digital twin.
Scenario Testing: Use the digital twin to test various “what-if” scenarios.

Enhance ASRS, AGV, and STV Capacity Planning to Validate and Design Automation Systems

Bottleneck Identification - Use simulation data to pinpoint bottlenecks in the production line. Optimize task sequencing to minimize downtime. Implement targeted improvements to alleviate bottlenecks.

Process Flow Analysis - Visualize and evaluate the entire production process flow. Identify non-value-added activities and streamline processes. Enhance overall process efficiency and productivity.

Performance Metrics - Track key performance indicators (KPIs) such as throughput, cycle time, and utilization rates. Compare simulated performance against benchmarks and goals. Use data-driven insights to guide decision-making

Total Warehouse Visibility:
Digital Twin Studio® provides real-time factory monitoring in 2D, 3D, and VR. View the live warehouse with info on pickers, automated vehicles & product flow.
CreateAsoft, Digital Twin Studio

Digital Twin Studio - patented data integration

Patented Data Integration:
Digital Twin Studio® connects directly to your WMS. From there, your model loads actual data sets to represent your warehouse with 99.9% accuracy.
Warehouse Digital Twin Studio

Data-Driven Warehouse Digital Twin:
to load actual data sets from the WMS/WES/SAP and perform predictive analytics on the warehouse operation improve current operation and better plan in real-time.
Warehouse Digital Twin Software

Package Option

Choose your Warehouse Digital Twin Implementation Price is per license per month. One license per facility. Ongoing support is included with any active subscription.

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Digital Twin Studio® bundles the most powerful tools and offerings from CreateASoft: familiar look and feel of Simcad, combining the patented 64-bit multithreaded engine with the latest AI and ML technology.

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3909 75th St. Ste 105,
Aurora, IL 60504
(630) 851-9474
(630) 566-0756

ABOUT US

With over 30 years of industry experience, we are proud to support over 3,600 clients worldwide, helping them achieve sustainable competitive advantages through advanced digital twin technology.

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