Supply Chain Simulation and Digital Twin Software

Build more resilient supply lines with real-time, data-driven insights

Stay ahead of disruption and fluctuating demand. Digital Twin Studio® leverages AI, predictive analytics, and real network data to optimize routes, adjust schedules on the fly, and strengthen every link in your supply chain network, ensuring you deliver on time, every time.

Digital Twin Studio Methodology: 4 steps to success

Supply chain optimization software should make things easier, not harder. Digital Twin Studio^® takes a unique approach to guide you along the four essential stages of your digital transformation.

Modeling
Analysis
Optimization
Real-Time

Replace spreadsheets with smarter solutions

Digital Twin Studio^® streamlines supply chain modeling with a low-code, drag-and-drop interface, allowing you to create dynamic 3D visualizations of your entire network from suppliers to end customers.

Uncover hidden inefficiencies across your entire network

Digital Twin Studio^® connects every data point of your supply chain—from shipment size and weight to carrier performance and seasonal cost. Analyze the flow of goods, pinpoint inefficiencies, and gain valuable insights into your supply chain operations with built-in reporting tools.

Transform your insights into actionable optimization strategies

Stay ahead of the curve with proactive solutions to ensure your supply chain runs smoothly and cost-effectively. Leverage the built-in neural network and scenario analysis tools in Digital Twin Studio^® to Automatically adjust strategies to enhance efficiency, reduce costs, and improve delivery performance.

Easily monitor and adapt with real-time supply chain visibility

Digital Twin Studio^® integrates live data to provide up-to-the-minute visibility into your operations, forecasting potential disruptions and presenting actionable solutions instantly. Monitor supply lines, adapt to changes in demand, and optimize routes and schedules on-the-fly.

Case Study: improving supply chain efficiency in Digital Twin Studio®

Improving supply chain efficiency in Digital Twin Studio®

Why real-time visibility and proactive forecasting are key to supply chain resilience?

Digital Twin Studio^®: the Ultimate Toolset for Supply Chain Optimization

Intuitive Supply Chain Modeling

Quickly build a detailed Digital Twin of your entire supply chain network using our patented on-the-fly modeling technology. From distribution centers and transportation routes to inventory locations and supplier networks, create an accurate representation of your end-to-end operations.

Shipping, Route & Transportation Simulation

Leverage the advanced simulation capabilities of Simcad DT® to optimize delivery routes, transportation schedules, and loading strategies. Detect bottlenecks, run 'what-if' scenarios, and identify cost-saving opportunities to streamline your supply chain.

Integrated Logistics & Inventory Management

Emulate your entire supply chain software stack by integrating TMS, WMS, and ERP data. Replay historical data or forecast future orders to optimize delivery routes, inventory levels, and replenishment strategies across your supply chain network.

Real-Time Supply Chain Visibility

Turn your Digital Twin into a live supply chain control tower with Digital Twin Studio®. Connect to your data sources in real time and monitor delivery progress, inventory status, route performance, and supply chain disruptions, ensuring you stay ahead of any potential delays or inefficiencies.

AI-Driven Supply Chain Optimization

Utilize machine learning and AI to analyze transportation costs, lead times, inventory turnover, and demand patterns. Receive actionable insights to adjust routes, schedules, and stock levels automatically, ensuring your supply chain is always operating at peak efficiency.

Predictive Forecasting & Proactive Alerts

Anticipate supply chain disruptions with dynamic forecasting, predictive analytics and receive real-time alerts for potential delays, stockouts, or transportation issues. Get AI-driven recommendations to adjust plans and keep your supply chain running smoothly, even in the face of unexpected changes.

DT Studio® Logistics ROI

10%

TRANSPORTATION COST REDUCTION

15%

INVENTORY EFFICIENCY IMPROVEMENT

DELIVERY LEAD TIME REDUCTION

Stay ahead of the curve with real-time insights. Digital Twin Studio® keeps an eye on your operations 24/7, alerting you to potential issues before they become problems. More visibility means more control—and more peace of mind. From seasonal spikes to unexpected surges, Digital Twin Studio® helps you plan for whatever comes your way. By analyzing trends and predicting demand, Digital Twin Studio® provides the support you need to keep shelves stocked and customers happy.

DT Studio® real-time digital twin models instantly provide, through integrated reporting and scenario analysis, feedback on efficiency gains at the point of attack, as well as how the change propagates throughout the system. Users can strategize how the operation will react to changes in demand, respond to disruptions in supply, both planned and unplanned, and how changes in the transportation and routing will impact the operation. Additionally, real-time digital twin benefits users in terms of allowing for a multitude of changes to the system in a virtual environment where users do not have the extensive costs associated with trial and error, or the lengthy time consuming process of utilizing excel sheets, for example. A real-time digital twin built out in DT Studio® suite of tools allows users the opportunity to check and set optimal schedules, get live updates for increased control on productivity, as well as play out what-if scenarios to optimize resources, schedules, routing, equipment and production.

DT Studio® supports unlimited data entry and model size, allowing for supply chains of any shape and depth to be simulated within the integrated Simcad DT tool. This capability allows for comprehensive analysis and detailed simulations regardless of the volume or complexity of the data.

The DT Studio® Difference

Digital Twin Studio^® is your everyday data driven logistics and supply chain management tool, whether you're optimizing today’s picks, or planning for expansion weeks, months, or years down the road.

Optimize Route Planning

Analyze and optimize transportation routes to ensure goods are delivered on time while reducing fuel costs and maximizing truck capacity.

Improve Carrier Selection

Leverage real-time data to identify the best carriers based on cost, on-time performance, and capacity, ensuring reliable and cost-effective deliveries.

Streamline Consolidation Centers

Determine which shipments should be sent to consolidation centers and which should be delivered directly, optimizing both speed and cost.

Adapt to Seasonal Demand

Predict seasonal fluctuations and adjust shipping schedules, inventory levels, and carrier assignments to meet demand without unnecessary cost increases.

Monitor Supply Chain in Real-Time

Gain full visibility into every aspect of your supply chain—from inventory levels to shipment progress—allowing you to respond quickly to disruptions and delays.

Balance Inventory Across Locations

Optimize inventory distribution across multiple warehouses and fulfillment centers, ensuring stock is in the right place to meet customer demand.

Improve On-Time Deliveries

Use predictive analytics to ensure on-time deliveries by adjusting schedules, routes, and resources based on real-time conditions and forecasts.

Forecast Disruptions and Delays

Identify potential disruptions in the supply chain before they occur, allowing you to reroute shipments, adjust schedules, and avoid costly delays.

GET SOCIAL

CONTACT US

3909 75th St. Ste 105,
Aurora, IL 60504
(630) 851-9474
(630) 566-0756

ABOUT US

With over 30 years of industry experience, we are proud to support over 3,600 clients worldwide, helping them achieve sustainable competitive advantages through advanced digital twin technology.

FREE Simcad Lite