CreateASoft, Inc - Simulation, Digital Twin and AI Software
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Our Solutions

across Simulation, Digital Twins, Predictive Analytics, and Integrated AI

  • What is a Digital Twin?
  • How does it work?
  • What is Digital Twin Studio®?

What is a Digital Twin?

A digital twin is a virtual model or replica of a physical object, system, or process that is used to simulate, analyze, and optimize its real-world counterpart. By integrating real-time data from sensors and other sources, a digital twin provides a dynamic representation that can predict performance, identify inefficiencies, and enable more informed decision-making. This technology is commonly used in industries like manufacturing, healthcare, and logistics to improve operations, enhance product development, and reduce costs.

How does it work?

Your Digital Twin model connects directly to operational data to precisely emulate your operation--either in real-time or over a historical period.

Whether it’s a factory floor, a supply chain, or a distribution center, by analyzing both real-time and historical data, your Digital Twin identifies patterns, predicts potential issues, and suggests optimization solutions. It allows you to test scenarios, forecast outcomes, and make informed decisions without disrupting your actual operations, ensuring that your processes run smoothly and efficiently at all times.

What is Digital Twin Studio®?

Digital Twin Studio® combines best-in-class simulation, full-stack data emulation, real-time KPI reporting, and intelligent Machine Learning with regenerative AI to monitor day-to-day operations, identify upcoming delays, and automatically present solutions to get back on track.

Our Digital Twin
Difference


Lots of providers claim to offer a Digital Twin solution.

How do they stack up?

Our Solutions

Innovative
  • Real-time Analysis & Optimization
  • Unlimited Data & Systems Connectivity
  • Full Software Stack Emulation
  • 99+% Digital Twin Accuracy
  • Low-code, Drag-and-Drop Modeling
  • Powered by AI and Machine Learning
  • Automatic and Seamless Integration
  • Patented On-The-Fly Model Interactivity
  • Patented 64-bit Engine
  • Patented Multi-Threaded Engine

Everyone else

Outdated
  • Offline Only
  • Data approximation
  • Randomized Analysis
  • 80% Accurate (At Most)
  • Heavy Coding Dependency
  • Powered by statistical approximation
  • Guess-and-Check Deployments
  • Stop, Code, Try again
  • 32-bit only
  • Single-Threaded Engines
Digital Twin Studio ®
Simulation
Emulation
Real-time
Analytics + AI
Simcad ®
Simcad DT ®
Simcad Tracker ®
Dashboarding + API

Implementation progression

Use the Next Generation – Data-Driven Digital Twin™ Platform to support your initiative

Our toolset is built using the latest technology with support for Real-Time connectivity, high integrity visualization and the Patented On-The-Fly modeler enabling you to build your Digital Twin in weeks rather than months. Test before you Invest, analyze before you Automate, and Forecast before you expand. All done either on your local network or through our Digital Twin, secure, cloud environment.

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Using a Data-Driven Digital Twin™ has many benefits, including:

  • Optimize real-time work instructions for personnel, equipment, and automation
  • Actively control connected equipment
  • Monitor and adhere to scheduling adjustments
  • Identify future states of readiness
  • Accurately predict future inventory requirements
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Digital Twin Technology

  • The most advanced 64-bit multi-threaded engine - Unlimited model size, Unlimited Data size
  • Live - On-The-Fly model interaction. Add, modify, and remove constraints and definitions before and while the simulation is running
  • Immediate Data-Driven Digital Twin™ validation
  • Customizable KPI dashboards, with unlimited dashboards and tracking points
  • Live Connectivity to current systems, PLC / ERP / MRP / WMS / WES / SAP and more
  • Full facility visualization in 2D, 3D and Virtual Reality
  • Support for all process flows, discrete, continuous, or both
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Simulation

  • Scalable Simulation: Simcad DT® enables users to simulate across a wide range of scales, from: small automation lines; complex million+ sq. ft. operations; to multi-site systems, providing comprehensive insights at every level of operation
  • Real-Time Interaction: Simcad DT® allows users to interact with the simulation in real-time, making it easy to adjust parameters, analyze outcomes, and test scenarios while the simulation model is running
  • No-Code, Drag-and-Drop Interface: Simcad DT® offers a highly intuitive, user-friendly interface. Users can build simulations without requiring advanced coding knowledge, allowing both technical and non-technical stakeholders to participate in the modeling process
  • Automatic Model Generation: By integrating with existing data (e.g., ERP systems, spreadsheets), and utilizing our advanced auto build features, Simcad DT® can automatically generate accurate simulation models, speeding up the design process.
  • Find out more about our data analysis capabilities in Simcad DT
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Emulation

  • Early Testing: Before a physical system or process line is built or modified, emulation within Simcad® enables testing of equipment configurations, and production flows, and scheduling constraints
  • Scenario Testing: Users can easily analyze different scenarios, strategies, or configurations to evaluate the impact of each without needing to physically change the system.
  • Communication with Live Systems: Emulation within Simcad® can be linked to live systems such as ERP (Enterprise Resource Planning) and MES (Manufacturing Execution Systems) for a seamless flow of data to emulate the real world
  • Data-Driven Insights: Decision-makers can gain insights into the optimal configuration or operational strategy
  • Find out more about our data analysis capabilities in Simcad® DT

 

Looking for more Information

Digital Twin Studio® bundles the most powerful tools and offerings from CreateASoft: familiar look and feel of Simcad, combining the patented 64-bit multithreaded engine with the latest AI and ML technology.

Talk to our team today

Get more information
 

Warehouse Digital Twin

 
Digital Twin Studio® creates a virtual replica of the Live Warehouse including racking, picking, automation, staging, receiving, put-away and replenishment. represents a virtual replica of the live warehouse operation including racking, picking, automation, staging, receiving, put-away and replenishment. The Digital Twin contains all of the constraints of the actual warehouse, and behaves similarly to the live operation.

Warehouse Simulation Software   Warehouse Digital Twin   Warehouse White Papers

 

Manufacturing Digital Twin

 

Digital Twin Studio® creates a virtual replica of the Live Plant including Machinery, material handling, automation, assembly, kanbans, resources, shifts, and schedules. Represents a virtual replica of the actual manufacturing facility including all of its special constraints, equipment, process flows, batching, changeover and tooling.

Manufacturing Simulation Software   Manufacturing Digital Twin   Manufacturing White Papers

 

Healthcare Digital Twin

 
A Healthcare Digital Twin incorporates all of the Healthcare operations from emergency services, departments, labs, supply chain and outpatient services, all working together to provide a valid and true representation of the hospital flows and interactions.

Healthcare Simulation Software   Healthcare Digital Twin   Healthcare White Papers

Simcad® Simulation Software Applications by Industry

Manufacturing

MANUFACTURING SIMULATION

Manufacturing
Warehouse

WAREHOUSING SIMULATION

Warehouse
Automation

AUTOMATION SIMULATION

Automation
Logistics

LOGISTICS SIMULATION

Logistics
Food/Beverage

FOOD/BEVERAGE SIMULATION

Food/Beverage
Service

SERVICE SIMULATION

Service
Healthcare

HEALTHCARE SIMULATION

Healthcare
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CONTACT US
  • 3909 75th St. Ste 105,
             Aurora, IL 60504
  • (630) 851-9474
  • (630) 566-0756
ABOUT US

With over 30 years of industry experience, we are proud to support over 3,600 clients worldwide, helping them achieve sustainable competitive advantages through advanced digital twin technology.

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