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Robot Simulation & Modeling

What is Robot Simulation?

Simcad’s robot simulation uses digital representation and dynamic interaction with robot models to virtually design automated production systems. Users can create models of all assembly lines, processes, resources, and objects to replicate actual factories using gantry robots, pick and place robots, SCARA robots, spider robots, and multi-axis robots, while identifying possible defects in the production line using built-in analysis tools.

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Digital Twin Simulation, Modeling and Optimization - Virtual Reality & Physics Enabled

Digital Twin Studio® Methodology: 4 steps to success

Digital Twin Studio® takes a unique approach to guide you along the four essential phases of your digital transformation.

  • Modeling
  • Analysis
  • Optimization
  • Real-Time

Robot Simulation with Patented On-The-Fly Modeling

Experiment with different scenarios, identify proper robot placement, and determine the proper sequencing of the robots using Simcad® Robotics simulation. Robot behavior and positioning can be changed in real-time while the simulation is running. Moreover, Simcad® robotics simulation allows you to properly design robot interaction with other automation equipment and components with the operation.

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Emulate production data, routing, and schedules to leave no stone unturned

Simulate your production line with data from past shifts, upcoming demand forecasts, or seasonal production cycles. Visualize bottlenecks, backups, and delays with built-in reporting and lean analysis tools.

  • Analyze and prove out control logic before rollout
  • Identify potential buffering problems, conveyor speeds, and equipment interaction
  • Identify optimum path & intersection behavior for AGVs/STVs
  • Prove out merge logic, slug length, and priorities
  • Determine expected PLC logic in a virtual environment
  • Perform robot analysis & multiple robot interactions
  • Capacity planning & scheduling

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A patented neural network does the heavy lifting for full warehouse optimization

Let Digital Twin Studio® automatically attack areas for improvement, or easily define and compare custom scenarios to optimize throughput, WIP, downtime, scheduling, and more.

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Take things to the next level with real-time connectivity and machine learning

Digital Twin Studio® leverages real-time data, predictive analytics, and AI to continuously optimize operations, anticipating and resolving issues on the fly to keep your production lines running smoothly and efficiently.

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Why Use Simcad® Robotics and Automation Simulator?

Simcad® Robot offers robot simulation modeling and real-time optimization in factory automation control systems.

Industrial robot simulation modeling software - gantry robot, SCARA robot 3 axis, ASRS and AGV-articulated robot, Cartesian coordinate robot, SCARA robot, Delta robot, Polar robot and Cylindrical robot for global automated manufacturing and warehousing.

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Features of Simcad® Robot Simulation Software?

  • Smart Entities - Smart Objects, Carriers and Resources
    • Smart Entities use the spatial representation of the model to figure out the optimum path to their destination. They do not require pre-defined paths to operate and use the model constraints (Racks, machines, barriers, walls, and other fixed entities) to identify their direction.
    • The intelligent entity performs collision detection with other entities and dynamically reroutes its direction of travel.
    • Smart Entities can be converted to regular entities (and back to Smart Entities) at any times in the simulation.
  • Goods-to-Person Robots Support
    Additional support for goods-to-person robots, MSU analysis, and detailed automation scenarios.
  • Moving/Mobile Robots
    Robotic arms that are capable of transitioning in the operation and performing different tasks. Use the integrated scheduling and optimization engine to identify the most efficient use of your Robots.
  • Interactive Virtual Reality
    Use Simcad 's On-The-Fly technology to achieve complete model construction and modification in VR, and provide instant real-time feedback.
  • Time Lapse Heat Maps, Spaghetti Diagrams, and Congestion Maps
    View detailed time-lapse heat map analysis of the operation. Identify key opportunities to eliminate congestion, improve slotting, and increase operational efficiency. Applies to warehousing, automation, manufacturing, material handling, AGVs, and more.
  • Auto Rack Creation
    Announcing the fastest warehouse build module available today - Import an Excel (or CSV) file of the rack definition, and Simcad automatically creates the racking and paths in 2D, 3D and VR. Load the data into the model and start simulating.
  • Rack Density Analysis
    Identify the most efficient racking for your storage needs. Generate the storage density report and improve slotting
  • Faster Execution
    Expanded multithreading support and highly adaptable path generation module.
 

Industrial Robotic Applications - Integrated Robot Types

Detailed motion analysis and control with Simcad®

 

 Standard 3 and 4 Axis Robot

 Fixed Gantry Robot

 Track Gantry Robot

 

 Scara Robot

 Spider Robot

 Single Arm Robot

 

 Top Mounted Robot

 Crane Robot

 Pick and Place Robots

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